Industry 4.0 for aluminum foundry: an optimal management of the process to enhance competitiveness of the company

A standard HPDC industrial manufacturing process is likely to present the following characteristics:
  • Equipment by different manufacturers and of different generations.
  • Equipment offering data of very different accuracy.
  • Monitoring systems limited to each machine and builder proprietary.
  • HPDC machines offering some basic parameters (V1, V2, Pressure, Stroke, …).
Therefore, getting reliable, accurate, homogeneous and standardized data, settling correlations between them is a key need towards building an architecture that will allow to control the manufacturing process in real time. In this presentation an HPDC 4.0 architecture is proposed by combining:
  • Sensors, placed in relevant areas close to the phenomena to be measured.
  • Signal processers by standardize monitoring systems.
  • Centralized control (brain) that correlates data and sends messages and signals to workers and equipment to assure a correct performance and outcome.
Autores/as:
Keywords:

4.0 industry, aluminum, High Pressure Die Casting, HPDC, intelligent process monitoring.

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